Monolithic Stopper

Monolithic Stopper

CH Refractories manufactured monolithic stopper is used mainly for flow control on Molten Steel poured from tundish to mould. Monolithic Stopper is installed in the Tundish above the Sub Entry Nozzle and the gap between stopper head and Nozzle decide the throughput requirement of Molten Steel inside the Mould.
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Description
Technical Parameters
Product description

 

The Monolithic Stopper is a refractory material used in high-temperature smelting processes such as steel, aluminum, and copper. It is mainly used in the casting process in metal smelting furnaces to control metal flow and maintain stable pressure in the furnace. It is widely used in steel smelting furnaces, aluminum molten furnaces, copper molten furnaces and other equipment.

97

 

Features

Excellent thermal shock stability
The Monolithic Stopper can withstand rapid temperature fluctuations without cracking or flaking. This feature is due to its unique microstructure and material composition, which ensures stable performance in environments with rapid temperature changes.

 

Excellent high-temperature performance
Our products use high-quality refractory raw materials and can work stably in high-temperature environments up to 1600°C to 1800°C. Secondly, our products are about 25% more durable than traditional refractory plugs under high-temperature conditions.

 

Strong mechanical strength
Our products have high compressive strength and can withstand the extreme pressure generated during the smelting process. Secondly, the compressive strength of our products is 15%-20% higher than that of traditional plug materials.

 

Excellent corrosion resistance
The chemical stability and corrosion resistance of our products make them excellent in environments where molten metal, gas and other chemical media in the smelting process are highly corrosive to refractory materials. And compared with traditional materials, our products have an approximately 20%-25% higher corrosion resistance, which can reduce production accidents and downtime losses caused by corrosion.

 

 

Chemical and physical index of monolithic stopper

 

Brand

CH-SLT

CH-SMT

CH-SZT

CH-SMAT

Material

Al2O3-C

MgO-C

Zr02-C

Spinel-C

Part

head

Body

head

Body

head

Body

head

Body

AL2O3/%

≥72

≥50

--

≥50

--

--

≥55

≥50

C+SIC/%

≥11

≥23

≥11

≥23

≥12

≥20

≥11

≥23

ZrO2/%

--

--

--

--

≥60

≥50

--

--

MgO/%

--

--

≥65

--

--

 

≥10

--

Bulk density, g/cm3

≥2.80

≥2.45

≥2.65

≥2.45

≥3.40

≥3.40

≥2.70

≥2.45

Apparent porosity/%

≤17

≤17

≤17

≤18

≤17

≤17

≤17

≤17

Cold crushing strength/ MPa

≥25

≥22

≥20

≥20

≥20

≥22

≥25

≥22

Modulus of rupture/ MPa

≥8

≥7

≥5

≥7

≥5

≥7

≥7

≥7

Themal shock resistance /cycle

≥5

≥5

≥5

≥5

 

Packages:

 

96

 

Chemical and physical index of monolithic stopper

 

Brand

CH-SLT

CH-SMT

CH-SZT

CH-SMAT

Material

Al2O3-C

MgO-C

Zr02-C

Spinel-C

Part

head

Body

head

Body

head

Body

head

Body

AL2O3/%

≥72

≥50

--

≥50

--

--

≥55

≥50

C+SIC/%

≥11

≥23

≥11

≥23

≥12

≥20

≥11

≥23

ZrO2/%

--

--

--

--

≥60

≥50

--

--

MgO/%

--

--

≥65

--

--

 

≥10

--

Bulk density, g/cm3

≥2.80

≥2.45

≥2.65

≥2.45

≥3.40

≥3.40

≥2.70

≥2.45

Apparent porosity/%

≤17

≤17

≤17

≤18

≤17

≤17

≤17

≤17

Cold crushing strength/ MPa

≥25

≥22

≥20

≥20

≥20

≥22

≥25

≥22

Modulus of rupture/ MPa

≥8

≥7

≥5

≥7

≥5

≥7

≥7

≥7

Themal shock resistance /cycle

≥5

≥5

≥5

≥5

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